ProFlow Water softener Manuel de service Page 5

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ASSEMBLY
Page 5
CONTENT CHECK
Actual parts that you have received, may differ from the
pictures/illustrations in these Instructions!
For ease of transportation and installation, the softening
resin is NOT loaded in the resin tank, but delivered in
separate bags of 25 ltr; it must be loaded on-site, after
positioning of the resin tank.
Check the content of the system, using the Composition
Overview at the end of these Instructions. Identify and lay-out
the different components to facilitate the assembly.
DUPLEX ALTERNATING
A Duplex Eco ALTERNATING system consists of 2 Simplex Eco
systems, that:
- are hydraulically installed in parallel,
- are electronically interconnected by means of an
InterConnect cable,
- have a Normally Closed solenoid operated diaphragm
valve (so called Service Valve) in the outlet of each
Simplex system; this Service Valve is controlled by the
electronic timer of the Simplex system and is activated
during the service cycle to open the outlet of the
respective Simplex system.
Both Simplex systems share 1 brine tank, that contains 2 brine
valves!
During normal operation, only 1 of the 2 Simplex systems is
in service, while the other one is regenerating or ‘in
standby’! As soon as the first Simplex system initiates a
regeneration, the second system goes into service,
guaranteeing uninterrupted supply of treated water. In case
of a power failure, both Service Valves will be deactivated,
meaning the outlet of both Simplex systems will be closed off,
cutting off the water supply (potentially hard water!) to the
application.
DUPLEX/TRIPLEX PARALLEL
A Duplex/Triplex Eco PARALLEL system consists of 2/3
Simplex Eco systems, that:
- are hydraulically installed in parallel,
- are electronically interconnected by means of an
InterConnect cable,
- have a Normally Open solenoid operated diaphragm valve
(so called Service Valve) in the outlet of each Simplex
system; this Service Valve is controlled by the electronic
timer of the Simplex system and is activated during the
entire duration of the regeneration, to close-off the
control valve's standard 'hard water bypass during
regeneration'.
Furthermore, in case of a Duplex system, both Simplex
systems share 1 brine tank, that contains 2 brine valves!
During normal operation, all Simplex systems are in service,
doubling/tripling the service flow rate! When one of the
Simplex systems initiates a regeneration, it immediately
communicates it's status to the other Simplex system(s) via
the InterConnect cable(s), to make sure the other Simplex
system(s) remain(s) in service, guaranteeing uninterrupted
supply of treated water. In case of a power failure, all Service
Valves will be deactivated, meaning the outlet of all Simplex
systems will be open, guaranteeing uninterrupted supply of
water.
For correct assembly, repeat the different assembly steps,
until all Simplex systems are assembled and positioned
correctly.
For large installations, with an important need for treated
water, 2 or more Duplex systems can easily be installed in
parallel hydraulically, to double/triple/... the flow rate and
softening capacity.
RESIN LOADING
1. Move the resin tank to the correct installation location;
position it on a flat and level surface. Make sure to leave
enough space for ease of service.
2. Position the riser assembly upright and centred in the
resin tank; plug the top of the riser tube with a piece of
tape or clean rag, to prevent resin from entering the tube.
3. Add water to the resin tank to a height of ±30 cm from the
bottom; this water will protect the bottom of the resin
tank and the bottom distributor, during filling of the resin
tank.
4. Place a funnel on the resin tank opening and fill the resin
tank with resin; make sure the riser assembly remains
centered in the resin tank.
5. Rinse the resin tank opening to remove any resin beads
from the threaded section.
6. Unplug the top of the riser tube.
CONTROL VALVE
7. Make sure the O-ring in the riser insert and the tank O-
ring (around the threaded section of the control valve) are
in the correct position.
8. Screw the top distributor onto the control valve.
9. Lubricate the threaded section of the resin tank, the top
of the riser tube and the tank O-ring of the control valve;
use a silicon-based lubricant.
10. Lower the control valve straight down onto the riser tube,
until the riser tube is correctly inserted in the riser insert;
then push it down firmly and screw it onto the resin tank.
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